Surveillance system×IDIoT - List of Manufacturers, Suppliers, Companies and Products

[Case Study] Operating Rate Monitoring System / Metal Parts Press Machine (Molding Processing)

The epitome of "Monozukuri IoT" systems: Operational Rate Monitoring System!

Detects the movement of molds in metal parts forming press machines and calculates the operating status. Sensors were installed on old press machines to digitize them. ◆ Applicable Products - Ideal IoT System ◆◆ Features - Detects the up and down movement of the mold and converts it into shots per minute (SPM). - Since it counts the up and down movement of the mold, it is an easy-to-understand system. - Detects the presence or absence of metal part materials, distinguishing between stops due to material shortages and abnormal stops. - Stable data collection is possible even in factories with a high presence of metal objects thanks to LoRaWAN. - Data is automatically accumulated in Google Spreadsheet, and graphs are displayed. ◆◆◆ Effects - Automatically records and visualizes operating status data. - Allows you to know the condition of press machines located far from the office. - Digitized even old press machines that lack communication functions. - Data is accumulated in Google Spreadsheet (equivalent to Excel), making data reuse easy. - This example is an application case for press machines using molds, and it can be applied to equipment with periodic motion components.

Company：IDIoT
Price：Other

Sensors
Other Sensors

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

[Case Study] Operating Rate Monitoring System / Metal Parts Press Machine (Punching Process)

Obtain equipment status information from the standard signal tower for factory equipment status display!

The system detects the status of the signal tower installed on the metal parts forming press machine and calculates the operating status and operating rate. A sensor has been attached to the standard signal tower found in manufacturing sites to digitize the lighting status. ◆ Applicable Product - Ideal IoT System ◆◆ Features - It detects the lighting status of the signal tower and converts it into operating status per minute. - Since it converts the lighting status of the signal tower into operating status data, it is an easy-to-understand system. - Stable data collection is possible even in factories with a lot of metal objects thanks to LoRaWAN. - Data is automatically accumulated in Google Spreadsheet, and graphs are displayed. ◆◆◆ Effects - It automatically records and visualizes operating status data. - You can know the status of the press machine in the factory located far from the office. - Even old press machines without communication functions have been digitized. - Data is accumulated in Google Spreadsheet (equivalent to Excel), making data reuse easy. - This example is an application case for a punching press machine and can be easily applied to equipment where a signal tower is installed.

Company：IDIoT
Price：Other

Sensors
Other Sensors

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

[Case Study] Operating Rate Monitoring System / Injection Molding Machine + Peripheral Equipment

Multiple sensor inputs are also possible. In addition to the signal tower, the status of other peripheral equipment is also digitized. Basically, anything can be digitized!

In addition to detecting the signal tower status of injection molding machines, the status of peripheral equipment such as worksite lights is also acquired. All data indicating the behavior of operators is sensed to comprehensively calculate the operational status. ◆ Applicable Products - Ideal IoT System ◆◆ Features - Detects the lighting status of the signal tower and worksite lights and converts it into operational status by the minute. - Digitizes all movements (light, rotation, movement, etc.) occurring around production equipment using multiple sensors to comprehensively calculate operational status and operational rates. - Stable data collection is possible even in factories with many metal objects thanks to LoRaWAN. - Data is automatically accumulated in Google Spreadsheet, and graphs are displayed. ◆◆◆ Effects - Automatically records and visualizes operational status data. - Allows you to know the status of the press machine in a factory located away from the office. - Digitizes all data related to production activities using diverse sensing technologies. - Data is accumulated in Google Spreadsheet (equivalent to Excel), making data reuse easy.

Company：IDIoT
Price：Other

Sensors
Other Sensors

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

[Problem] Equipment has stopped! Cause analysis and improvements are not being made, so the issue keeps recurring!!

The factory equipment stops, but emergency measures are taken due to the pressure of production. Since the cause of the stoppage is not analyzed or pursued, improvements cannot be made!

During production work, equipment stops. The personnel in charge, pressed for time and production schedules, respond with makeshift measures due to a lack of leeway. Although the plan is cleared, equipment stoppages are repeated, and the problem persists. ◆ Issues - Analysis of the "problem" is not conducted at the time of stoppage. - There is no system in place for knowledgeable and responsible individuals to gather on-site. ◆◆ Improvement Proposals - Use an IoT system to notify stakeholders in real-time when a stoppage occurs. - Stakeholders can easily grasp the situation through a dashboard equipped with an "andon" function. - The production personnel will focus on production while the equipment personnel will handle cause analysis. ◆◆◆ Expected Effects - Equipment personnel, well-versed in equipment and trouble response, can rush to the site and verify the actual situation. - Production personnel will no longer resort to vague responses due to the urgency of production. - Equipment personnel can take responsibility and lead improvements. ★ Proposal for IDIoT - Capture the timing of problem occurrences and notify stakeholders through the Ideal IoT System. - Utilize the "visualization" technology of the Ideal IoT System to communicate with distant stakeholders via "personal andon" alongside the regular dashboard.

Company：IDIoT
Price：Other

Sensors
Other Sensors

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

[Case Study] Operating Rate Monitoring System / Packaged Rice Production Machine (Non-PLC Equipment)

With a signal tower, you can obtain operational status information for any equipment!

The signal tower attached to the packed rice manufacturing machine detects its status and calculates the operational state and operating rate. In manufacturing sites, if there is a standard signal tower, the equipment status can be easily digitized regardless of the old or new model. ◆ Applicable Products - Ideal IoT System ◆◆ Features - Detects the lighting status of the signal tower and converts it into operational state per minute. - Since the lighting status of the signal tower is converted into operational state data, it is an easy-to-understand system. - Stable data collection is possible even in factories with many metal objects thanks to LoRaWAN. - Data is automatically accumulated in Google Spreadsheet, and graphs are displayed. ◆◆◆ Effects - Automatically records and visualizes operational state data. - Allows you to know the status of the press machine located far from the office. - Digitized even old press machines without communication functions. - Data is accumulated in Google Spreadsheet (equivalent to Excel), making data reuse easy. - This example is an application case for the packed rice manufacturing machine and can be easily applied to equipment with installed signal towers.

Company：IDIoT
Price：Other

Sensors
Other Sensors

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Surveillance system×IDIoT - List of Manufacturers, Suppliers, Companies and Products

Surveillance system Product List

[Case Study] Operating Rate Monitoring System / Metal Parts Press Machine (Molding Processing)

[Case Study] Operating Rate Monitoring System / Metal Parts Press Machine (Punching Process)

[Case Study] Operating Rate Monitoring System / Injection Molding Machine + Peripheral Equipment

[Problem] Equipment has stopped! Cause analysis and improvements are not being made, so the issue keeps recurring!!

[Case Study] Operating Rate Monitoring System / Packaged Rice Production Machine (Non-PLC Equipment)